在制造業(yè)蓬勃發(fā)展的今天，先進(jìn)的生產(chǎn)設(shè)備是提升企業(yè)競爭力的關(guān)鍵。2018年6月，位于浙江省杭州市的一家知名四軸加工設(shè)備制造商，面對日益增長的市場需求和對加工精度的更高要求，做出了一個(gè)關(guān)鍵性的決策——在我公司批量訂購了15臺定制化液壓站。這一舉措不僅顯著增強(qiáng)了其生產(chǎn)線的生產(chǎn)能力，更為企業(yè)的高質(zhì)量發(fā)展奠定了堅(jiān)實(shí)的基礎(chǔ)。下圖為該客戶反饋的現(xiàn)場實(shí)拍！

Background introduction：
該四軸加工設(shè)備廠家專注于零部件的生產(chǎn)，服務(wù)于機(jī)械制造、汽車制造等多個(gè)領(lǐng)域。隨著訂單量的激增，原有設(shè)備的液壓系統(tǒng)開始面臨挑戰(zhàn)，尤其是對于穩(wěn)定性和精度控制的要求愈發(fā)嚴(yán)格。為了實(shí)現(xiàn)產(chǎn)能與質(zhì)量的雙重飛躍，廠家決定升級其設(shè)備的液壓系統(tǒng)，而我公司的液壓站憑借性能和定制化服務(wù)脫穎而出。

The core role of the hydraulic station：

1. Improve machining accuracy and stability: This batch of customized hydraulic stations integrates advanced pressure control technology, which can accurately adjust the pressure output to ensure that the positioning accuracy and repeated positioning accuracy of the four-axis machining equipment are maintained under high-speed operation. By reducing the pulsation of the hydraulic system, the vibration in the processing process is effectively reduced, thereby improving the surface finish and dimensional consistency of the finished product.
2. Enhance system reliability: Each hydraulic station uses high-quality materials and components, and has undergone rigorous testing and aging treatment to ensure stability under long-term operation. Redundant systems and fault early warning mechanisms are used in the design to ensure that the equipment continues to work even when individual components are abnormal, greatly reducing the downtime caused by hydraulic system failures and improving production efficiency.
3. Energy saving and emission reduction：通過優(yōu)化泵控技術(shù)，這批液壓站實(shí)現(xiàn)了按需供油，大幅度減少了能量消耗和油液溫升，順應(yīng)了綠色生產(chǎn)的潮流。在保障快捷作業(yè)的同時(shí)，也為企業(yè)節(jié)省了運(yùn)營成本，實(shí)現(xiàn)了經(jīng)濟(jì)效益與環(huán)境效益的雙贏。

Implementation effect：
Since the installation and commissioning of these hydraulic stations, the production efficiency of the four-axis processing equipment manufacturers has been significantly improved, the average processing cycle has been shortened by about 15%, and the pass rate of finished products has reached 95%. More importantly, the stability and low failure rate of the hydraulic station have won high praise from customers, making the company occupy a dominant position in the fierce market competition, and the order volume and market share have grown steadily.

Conclusion:
This cooperation in 2018 is not only a demonstration of our company's product strength, but also a common witness of the two sides' pursuit of technological innovation and quality. Through the successful application of these high-performance hydraulic stations, it not only solves the urgent needs of customers in terms of production efficiency and machining accuracy, but also sets a model of cooperation in the industry and demonstrates the great potential and value of hydraulic technology in the manufacturing industry. In the future, we will continue to innovate, provide more stable and intelligent hydraulic solutions for more enterprises, and work together to build a brilliant tomorrow for manufacturing.